Sprockets & Chain
Sprocket & Chain Basics
Common Terms
Pitch is the measurement from one roller chain pin to another. Popular chain sizes used throughout FRC are the #25 and #35, which have their respective pitches of 0.25" and 0.375"
Calculating Center to Center
When deciding the placement and spacing of your sprocket and chain it is important to keep in mind that the Center to Center distance can be a fully custom measurement to ensure compatibility in your system, or can be decided through a pre-determined chain length.
The basic rule of thumb when deciding on a custom Center to Center distance is that it should be anywhere from 30-50 times the pitch of the desired chain for optimal usage and should not exceed 80 times the pitch.
Proper Tension
Ensuring that proper tension is present in a sprocket and chain system is crucial for the sake of system integrity and performance. Achieving proper tension is a fairly simple task to do when using a chain breaker tool and tensioner offered through WCP. Such as the Spartan Chain Tensioner or the Chain TurnBuckle.
Adding Chain Tensioner
Implementing our chain tensioners into your system is a an easy task due to them having the necessary clearance holes for the roller pins. Use the chain breaker tool to partially remove the pin from the chain and lay your selected chain tensioner in place, then simply reset the pin back into place.
Idlers
Idlers are yet another way to ensure proper tension is present in a chain and sprocket system as they can be placed either on inside or outside of the chain loop to provide more contact with the sprocket and decrease slack. Adding an idler to the chain loop does not affect the ratio and can actually benefit performance if placed near the driving sprocket as it allows for more meshing.
Recommended Applications
#25 Chain
Intakes
Conveyors
Turrets
#25H Chain
Drivetrains (wheels under 6")
Intakes
Conveyors
Turrets
Elevators
#35 Chain
Drivetrains (wheels 6" and up)
Wrists/arms
Load Rating
Chain Type | Max Working Load | Avg. Tensile Strength |
---|---|---|
#25 | 154 lbs | 1058 lbs |
#25H | 209 lbs | 1146 lbs |
#35 | 419 lbs | 2601 lbs |
#25 Sprockets and Chain
Using this popular combination to transfer power or torque is a great alternative from other solutions due to the light footprint it has on your robot.
Plate sprockets are 6061-T6 aluminum
Hub sprockets are 7075-T6 aluminum
All #25 Sprockets will now be clocked and engraved. An alignment notch has also been added to help with clocking multiple items together during assembly.
#25 and #25H Chain (Product Page)
Roller Chain in 10 foot lengths for use with any #25 sprocket
Available in #25 Standard and #25H
ANSI standard
Master Link included with 10 ft purchase
Chain Break Tools available to easily separate chain
Additional Master and Half Links sold in packs of 5
Motor Pinions (Product Page)
Bore | # of Teeth |
---|---|
8mm Spline XS | 10, 12 |
8mm Key/Falcon | 10 |
Double Hub Sprockets (Product Page)
Bore | # of Teeth |
---|---|
1/2" Hex | 12*, 14*, 16*, 17, 18, 20, 22, 24 |
8mm Key | 10 |
*12T and 14T sprockets are only available in steel. The 16T is available in steel and aluminum.
Chain in Tube Sprockets (Product Page)
Bore | # of Teeth |
---|---|
1/2" Hex | 16, 17, 18 |
Single Hub Sprockets (Product Page)
Bore | # of Teeth |
---|---|
3/8" Hex or 1/2" Hex | 16, 18, 22 |
Plate Sprockets (Product Page)
Depending on the size, the Plate Sprockets will now have the MotionX Pattern and as many additional holes as possible following the 1" pitch.
Bore | # of Teeth |
---|---|
SplineXL | 24, 30, 36, 42, 48, 54, 60, 66, 72 |
#35 Sprockets and Chain
Using this combination to transfer power or torque is a great alternative from the #25 solutions as it can sustain double the working load and tensile strength.
Plate sprockets are 6061-T6 aluminum
Hub sprockets are 7075-T6 aluminum
All #35 Sprockets will now be clocked and engraved. An alignment notch has also been added to help with clocking multiple items together during assembly.
#35 Chain (Product Page)
Roller Chain in 10 foot lengths for use with any #35 sprocket
ANSI standard
Master Link included with 10 ft purchase
Chain Break Tools available to easily separate chain
Additional Master and Half Links sold in packs of 5
Double Hub Sprockets (Product Page)
Material | Bore | # of Teeth |
---|---|---|
Aluminum | 1/2" Hex | 12, 15, 18 |
Steel | 1/2" Hex | 9, 12, 15, 18 |
Plate Sprockets (Product Page)
Depending on the size, the Plate Sprockets will now have the MotionX Pattern and as many additional holes as possible following the 1" pitch.
Bore | # of Teeth |
---|---|
SplineXL | 18, 24, 30, 36, 42, 48, 54, 60, 66, 72 |
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