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WCP-0200-001
Piston Mounting Plate
1
WCP-0200-002
Bolt Spacer
1
WCP-0200-003
Friction Brake (1/2" Hex)
1
WCP-0776
0.375" ID x 0.875" OD x 0.281" WD (Radial Bearing)
1
WCP-0352
3/8” Round x 3/8” L Shoulder Bolt (5/16”-24, Steel, Black Oxide)
1
WCP-0222
Aluminum Spacer (.196” ID x 3/8” OD x 1-1/4” WD)
2
WCP-0268
#10-32 x 1.500” L SHCS (Steel, Black Oxide)
2
#6-32 x 1.25”L Bolt
1
1.0625” Bore x 0.25” Stroke Piston
1
Refer back to the Complete Kits and Individual Components pages to ensure that all necessary parts are located before starting assembly steps.
These tools are required for the assembly of the Friction Brake
Allen Key Set
Snap Ring Pliers
Blue Loctite (McMaster P/N 1004A12) is recommended on all bolts that thread into a tapped hole.
The following page will have all necessary information for the assembly of the Friction Brake.
WCP-0200
Friction Brake (1/2” Hex)
1
WCP-0201
Friction Brake Pad (2" Bolt Pattern, Silicone Rubber, 40A)
1
Piston is not included. Can be purchased from McMaster (P/N 1691T142)
These will come pre-assembled. This step is used if you need to disassemble of change from the 1/2" hex cone to the 3/8" hex cone.
Thread the brake cone onto rod of cylinder. The threads of the shoulder bolt are relatively short so Loctite is recommended to be used.
We recommend attaching your desired pneumatic fittings in this step as the installation will be the easiest here.
The two #10-32 x 1.5”L bolts must be installed first due to the piston covering the heads of these bolts once the piston is mounted.
This step must be done during the final installation to the gearbox/plate where the brake will be mounted.
Q: What PSI should I run the piston at?
A: 60 PSI
Q: What stage can I put the brake on?
A: Any stage or position on the robot, but we recommend the first stage or the closest to the motor as possible. The results will be much better.
Q: What is the holding force of the brake?
A: The WCP Friction Brake with the WCP Brake Pad can support 1.5 ft lbs by itself at 60 PSI. The max/min that we have recorded in testing has been 1-2 ft lbs. These values are recorded at the brake and without a motor attached. Adding a motor in brake mode will increase these values.
Issue: Brake does not disengage.
Possible Solutions:
Check that the shoulder bolt attaching the cone to the piston is threaded all the way in.
Check the air pressure for the piston. If it is too low, the piston will struggle to disengage.
The WCP Friction can be mounted in a variety of ways. The two most popular mounting applications that we have seen are for the WCP Rotation SS Gearbox and the WCP Bearing Block.
Purchasing the Friction Brake has been simplified to buying a "Complete Kit" or "Individual Components".
The "Complete Kits" will have all the necessary parts to assemble the Frictions Brake minus motors.
"Individual Components" is an option for teams if:
They already have some of the parts on hand, such as gears, bearings, or raw material
Want to purchase spare parts
Upgrading from one version to another version
The Brake Cone Assembly is attached to the pneumatic piston via a shoulder bolt passing through a captured bearing. This captured bearing allows the Brake Cone to freely spin when the piston is retracted. The Brake Cone is then connect to an extended shaft from a gearbox or the 8mm SplineXS adapter to connect directly to the Kraken X60 motor. When the cylinder extends, the Brake Cone is pressed into the Brake Pad attached to the gearbox plate. The friction between the Brake Pad and the Brake Cone cause the braking for the gearbox.
The following values were found using the WCP Friction Brake, unmodified, and with the WCP Friction Brake Pad. The pneumatic cylinder was run at 60 psi.
The numbers were measured directly at the brake. These are without a motor attached. Adding a motor in brake mode will increase these values.
Holding Torque
Nominal - 1.5 ft-lbs
Min - 1 ft-lbs
Max - 2 ft-lbs
The WCP Friction Brake is designed to solve the issue of holding a system in place when there is no or little power applied. This can be useful for teams with limited controls experience or just want to hold their robot in place at the end of the match.
Notable Features:
Easy integration with your design
1.875" and 2" bolt pattern compatibility
Compatible with the Rotation SS Gearbox and WCP Bearing Block
The WCP Rotation SS Gearbox and the WCP Friction Brake are a perfect combo for teams that want to control an arm or similar mechanism.
Refer back to our for more information and detailed assembly instructions.
The brake pad must be bolted to the mounting surface for the max braking force.
1.0 | 1/25/2024 | Document created. |
1.0 | 1/25/2024 | Document created. |
The new WCP Bearing Block and WCP Friction Brake are compatible, making them a perfect combo for teams that are using the versatile WestCoast Drivetrain.