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WCP Stub Rollers

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General Info

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Assembly Instructions

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Applications

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Misc

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Overview and Features

Our Stub Roller System provides a highly modular platform for teams to create a variety of rollers. Constructed from high-strength aluminum, this system delivers a lightweight yet robust solution for your robot. The stub design allows for easy roller installation and removal by using the stub wrench and the included mounting bolt. We offer pulley end hubs, SplineXL end hubs, and regular end hubs, enabling you to utilize belts and gears for powered rollers, or configure them as idler rollers as needed.

Notable Features

  • Lock nut built into the end of each shaft

  • Flats on shafts allow for easier roller removal

  • Internal snapring grooves on hubs

  • 1-3/4", 2-1/4", 2-3/4" stub shaft lengths

  • Pulley end hubs, SplineXL end hubs, and regular end hubs available

Getting Started

Assembly Prep

Refer back to the Individual Components page to ensure that all necessary parts are located before starting assembly steps.

Tools Required For Assembly

These tools are required for the assembly of the WCP Stub Rollers

  • Snap Ring Pliers (For 1/2" Snap Rings)

  • Allen Keys

    • 1/8"

Assembly Instructions

The following sections will cover the basic assembly instructions for the WCP Stub Rollers.

The following section will use the Aluminum Stub Roller Hub (1-1/8" OD) for reference but assembly instructions are interchangeable for all the WCP Stub Roller configurations.

Step 1

The 1/2" ID bearings will be installed as shown below. The bearings should be recessed into the Roller Hub.

Bearings may be a press fit. Use an arbor press to ensure the bearings are fully seated.

Step 1B (Optional)

This step is optional.

The inside bearing can be retained in the Roller Hub Assembly using a snap ring. This snap ring is not necessary and is only intended to be used when the rollers will be used with a shaft running throughout. This will prevent the bearing from backing out during use.

The optional Snap Ring is a 7/8" ID Internal Snap Ring (McMaster P/N 99142A420).

Step 2

Insert the correct Stub Shaft into the Roller Hub assembly and secure this with the 1/2" Snap Ring. Refer back to the compatibility chart to ensure that the correct Stub Shaft is being used for the Roller Hub.

Step 3

Insert the assembled Stub Roller Hub Assembly into the Tube and secure using #10-32 x 1/4"L bolts.

Step 4

Thread the bolt through your desired mounting surface and into the Stub Shaft. Use the Stub Shaft Wrench to hold the Stub Shaft in place while tightening the bolt.

The table below will show what bolt to use for each Stub Shaft length. Lengths are determined using a 1/4" thick mounting surface, anything thicker than this will need a longer bolt.

1-3/4"L Stub Shaft
2-1/4"L Stub Shaft
2-3/4"L Stub Shaft

#10-32 x 2"L Bolt

#10-32 x 2-1/2"L Bolt

#10-32 x 3"L Bolt

Configurations

The WCP Stub Rollers can be used with both 1-1/8" ID Aluminum Round Tube Stock and SplineXL Tube Stock. Use the images below for material preparation and compatibility information.

Compatibility Chart

Cut Guides

For both the Round Tube and SplineXL Tubes, a #9 hole will need to be drilled 0.500" from each end that will have the Stub Roller. Use the pictures below for a detailed view.

The 1-1/8" Round ID Stub Rollers have four holes in which the #10-32 x 1/4"L bolts can be used.

The #9 holes should be drilled as highlighted in green.

The SplineXL ID Stub Rollers only have two holes in which the #10-32 x 1/4"L bolts can be used.

The #9 holes should be drilled on the flats of the SplineXL Tube as highlighted in green.

Individual Components

Stub Roller Shafts

1/2" OD Stub Shaft (1-3/4" L) (2-Pack) (WCP-1741)

Part Number
Description
QTY

1/2" OD Stub Shaft (2-1/4" L) (2-Pack) (WCP-1742)

Part Number
Description
QTY

1/2" OD Stub Shaft (2-3/4" L) (2-Pack) (WCP-1743)

Part Number
Description
QTY

Stub Shaft Wrench (7/16" ID) (WCP-1744)

Part Number
Description
QTY

Roller Hubs

Round ID

Aluminum Stub Roller Hub (1-1/8" OD) (WCP-1746)

Part Number
Description
QTY

Aluminum Stub Roller Hub (1-1/8" OD to 20t HTD 5mm Pulley) (WCP-1748)

Part Number
Description
QTY

Aluminum Stub Roller Hub (1-1/8" OD to SplineXL OD) (WCP-1752)

Part Number
Description
QTY

SplineXL ID

SplineXL ID Aluminum Stub Roller Hub (WCP-1745)

Part Number
Description
QTY

Aluminum Stub Roller Hub (SplineXL ID to 20t HTD 5mm Pulley) (WCP-1747)

Part Number
Description
QTY

Aluminum Stub Roller Hub (SplineXL ID to SplineXL OD) (WCP-1751)

Part Number
Description
QTY

WCP-1741-001

1/2" OD Stub Shaft (1-3/4" L)

2

WCP-0229

External SnapRing (1/2")

2

WCP-0259

#10-32 x 2.000" L BHCS (Steel, Black Oxide)

2

WCP-1742-001

1/2" OD Stub Shaft (2-1/4" L)

2

WCP-0229

External SnapRing (1/2")

2

WCP-0261

#10-32 x 2.500" L BHCS (Steel, Black Oxide)

2

WCP-1743-001

1/2" OD Stub Shaft (2-3/4" L)

2

WCP-0229

External SnapRing (1/2")

2

WCP-0263

#10-32 x 3.000" L BHCS (Steel, Black Oxide)

2

WCP-1744

Stub Shaft Wrench (7/16" ID)

1

WCP-1746-001

Aluminum Stub Roller Hub (1-1/8" OD)

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1748-001

Aluminum Stub Roller Hub (1-1/8" OD to 20t HTD 5mm Pulley)

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1752-001

Aluminum Stub Roller Hub (1-1/8" OD to SplineXL OD)

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1753

External SnapRing (1-1/8")

1

WCP-1745-001

SplineXL ID Aluminum Stub Roller Hub

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1747-001

Aluminum Stub Roller Hub (SplineXL ID to 20t HTD 5mm Pulley)

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1751-001

Aluminum Stub Roller Hub (SplineXL ID to SplineXL OD)

1

WCP-0777

0.500" ID x 0.875" OD x 0.281" WD (Radial Bearing)

2

WCP-1753

External SnapRing (1-1/8")

1

105KB
WCP-1742 - Kit Contents.pdf
pdf
105KB
WCP-1742 - Kit Contents.pdf
pdf
114KB
WCP-1743 - Kit Contents.pdf
pdf
79KB
WCP-1746 - Kit Contents.pdf
pdf
88KB
WCP-1748 - Kit Contents.pdf
pdf
88KB
WCP-1752 - Kit Contents.pdf
pdf
80KB
WCP-1745 - Kit Contents.pdf
pdf
90KB
WCP-1747 - Kit Contents.pdf
pdf
88KB
WCP-1751 - Kit Contents.pdf
pdf

Roller Examples

The following sections will show basic roller assemblies that teams can incorporate into their build systems.

The WCP Stub Rollers are directly compatible with the Roller System and make for perfect rollers as they remove the need for a shaft to be ran throughout the entire roller as shown in the pictures below.

Round Roller System

The roller example below uses the 1-1/8" OD to 20t HTD 5mm Pulley Stub Roller Hub (WCP-1748) and the 2-1/4"L Stub Shaft (WCP-1742) to create a simple, powered roller. This setup eliminates the need for teams to print or machine custom parts, streamlining the assembly process.

SplineXL Roller System

The roller example below uses the SplineXL ID to 20t HTD 5mm Pulley Stub Roller Hub (WCP-1747) and the 2-1/4"L Stub Shaft (WCP-1742) to create a simple, powered roller. This setup eliminates the need for teams to print or machine custom parts, streamlining the assembly process.

Changelog

Manual Updates

Version
Date
Description

Product Updates

Version
Date
Description

1.0

12/22/2024

Document created.

1.01

6/13/2025

Included Part Numbers in Assembly Steps.

1.0

12/22/2024

Document created.