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Rotation SS Gearbox

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General Info

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Assembly Instructions

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Applications

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Misc

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Overview and Features

This 3 stage gearbox is designed to assist teams in creating rotational arm joints. Making this gearbox is perfect for arms or turrets and many other situations where an axis needs to rotate.

Notable Features

  • Ideal for arms and other low revolution speed mechanisms

  • Easy integration with Friction Brake

  • Ability to get more reduction by mounting a VersaPlanetary Gearbox

  • Fixed or adjustable mounting options

  • Ability to add a 3rd stage via VersaPlanetary (Can be 1 or more stages)

  • Ability to add a 4th stage via Chain Reduction

  • Friction Brake Integration

  • CAM Tensioning

Step 1-4

Vibra-TITE VC-3 Threadmate (Vibra-TITE) is recommended on all bolts that thread into a tapped hole.

Step 1

Press both bearings into the motor plate. This should be a light press it. The bearing flanges should both be on the same side.

Step 2

Install the Kraken motor with two #10-32 x 1/2”L bolts.

Install the desired pinion and 1/16” Kraken Spacer.

Step 3

Slide all desired gears and shaft into place.

Step 4

Press bearings into the motor plate. This should be a light press fit. The bearing flanges should be on the same side.

Basic Arm Example

This example utilizes the WCP Rotation SS Gearbox and Versa Blocks for a simple and easy to fabricate arm that teams with limited manufacturing resources can make with basic hand tools.

Mounting Holes

Maintenance

These are some tips and tricks to keep the product running without a hitch. Failure to do maintenance may result in issues.

First Time Assembly

  1. Use Vibra-Tite VC-3 threadlocker on all bolts

  2. Grease all gears

    1. We recommend Lucas Red "N" Tacky for all gears

  3. All bolts are tight and there are no gaps in the assembly

  4. Gears mesh correctly and everything spins smoothly

General Maintenance

  1. Check for excessive wear in gears

  2. Reapply grease

  3. Verify everything still spins smoothly

  4. No damage to plastic encoder parts or belts

Yearly Maintenance

  1. Disassemble gearbox

  2. Replace any worn gears

  3. Clean all components

  4. Inspect all components for wear or damage

  5. Reassemble with new bolts with Vibra-Tite VC-3 and grease all gears

Changelog

Manual Updates

Date
Date
Description

1.0

1/1/2022

Document created.

1.01

6/18/2024

Updated Assembly Steps for Kraken X60.

1.02

12/23/2024

Updated Assembly Steps for WCP ThroughBore

Product Updates

Date
Date
Description

1.0

1/1/2022

Document created.

Getting Started

Assembly Prep

Refer back to the Individual Components page and ensure that all necessary parts are located before starting assembly steps.

Tools Required For Assembly

These tools are required for the assembly of the Rotation SS Gearbox

  • Allen Wrench Set

  • 1/2” Snapring Pliers

WCP Rotation SS Gearbox Assembly Instructions

The following pages cover the basic assembly instructions for the Rotation Gearbox

Vibra-TITE VC-3 Threadmate (Vibra-TITE) is recommended on all bolts that thread into a tapped hole.

Apply Lucas Red "N" Tacky grease to all gears after final assembly to ensure smooth operation and reduce wear during use.

Steps 5-10

Vibra-TITE VC-3 Threadmate (Vibra-TITE) is recommended on all bolts that thread into a tapped hole.

Step 5

This step can be omitted if the brake was not purchased.

The brake must be assembled in place. For more detailed brake assembly steps, refer to the

Step 6

Attach the two halves of the gearbox using four #10-32 x 1.75”L bolts and four 1.125”L spacers.

If the brake was not installed in Step 5, the 1/2” Hex to Spline Adapter can be skipped.

Step 7

Attached desired output sprocket and retain with 1/2” Snap Ring.

Step 8

Use two #10-32 x 1/2”L bolts to attach the Mag Encoder mount.

The CTRE Mag Encoder Mount is not included and may be printed. Teams may choose to design their own mount or use the one in the CAD model. Magnet will come pre-installed in the shaft.

DO NOT over tighten bolts and crush 3D printed mount.

Step 9

The gearbox spacer is required for the proper spacing to mount to a 1”x2” tube. Align the spacer plate with the gearbox plate and use the mounting holes.

Step 10

Apply Lucas Red "N" Tacky grease to all gears after final assembly to ensure smooth operation and reduce wear during use. Once greased, rotate and spin the wheel to distribute the grease evenly before powering up.

After running gearbox for 15-30 minutes, reapply a light amount of grease. Reapply as needed.

Kit Contents

Rotation SS Gearbox (2 Stages) (WCP-0225)

Part Number
Description
QTY

WCP-0225-001

Rotation SS Gearbox - Motor Plate

1

WCP-0225-002

Rotation SS Gearbox - Brake Plate

1

WCP-0225-004

Rotation SS Gearbox - Spacer Plate

1

WCP-0225-006

Rotation SS Gearbox - Second Stage Shaft

1

WCP-0225-007

Rotation SS Gearbox - Output Shaft

1

WCP-0785

0.500" Rounded Hex ID x 1.125" OD x 0.313" WD (Flanged Bearing)

2

WCP-0781

0.500" ID x 1.125" OD x 0.313" WD (Flanged Bearing)

2

WCP-0258

#10-32 x 1.75"L BHCS

4

109KB
WCP-0225 - Kit Contents.pdf
pdf

Optional Parts to Buy

Part Number
Description
QTY

~

Kraken Pinion

1

~

Larger 1st Stage Gear

1

~

Smaller 2nd Stage Gear

1

~

Larger 2nd Stage Gear

1

~

Motor

1

Aluminum Spacers (.196" ID x 3/8" OD x 1-1/8" WD) (5-Pack)

1

Friction Brake (1/2” Hex)

1

8mm SplineXS to 1/2" Rounded Hex Adapter (1" WD) (2-Pack)

1

#10-32 x .500" L BHCS (Steel, Black Oxide) (50-Pack)

1

External SnapRing (1/2") (20-Pack)

1

0.500" Hex ID x 1.125" OD x 0.313" WD (Flanged Bearing)

1

WCP-0226
WCP-0200
WCP-1118
WCP-0253
WCP-0229
WCP-0783

Gear Ratios

The first row shows the possible gear sets for the first stage. The first column shows the possible gear sets for the second stage.

The table below shows the final ratio for all combinations of the first and second stage ratios.

8:60

9:60

10:58

11:58

12:58

13:56

14:56

18:58

24.17:1

21.49:1

18.69:1

16.98:1

15.56:1

13.89:1

12.89:1

20:56

21:1

18.68:1

16.24:1

14.76:1

13.52:1

12.07:1

11.20:1

22:54

18.41:1

16.37:1

14.24:1

12.94:1

11.86:1

10.58:1

9.82:1

24:52

16.25:1

14.45:1

12.57:1

14.12:1

10.47:1

9.34:1

8.67:1

26:50

14.42:1

12.83:1

11.15:1

10.14:1

9.29:1

9.29:1

7.69:1

28:48

12.86:1

11.43:1

9.94:1

9.03:1

8.28:1

7.39:1

6.86:1

30:46

11.5:1

10.23:1

8.89:1

8.08:1

7.41:1

6.61:1

6.13:1

32:44

10.31:1

9.17:1

7.96:1

7.25:1

6.64:1

5.93:1

5.50:1

34:42

9.27:1

8.24:1

7.16:1

6.51:1

5.97:1

5.32:1

4.94:1

36:40

8.33:1

7.41:1

6.44:1

5.86:1

5.37:1

4.79:1

4.44:1

38:38

7.5:1

6.67:1

5.8:1

5.27:1

4.83:1

4.31:1

4:1

WCP Friction Brake Manual.